Afming 5 axis CNC Machining Center GMU-600

Highlight:

  • Overhead gantry crane structure is stable and reliable
  • Three-axis high-response nut rotating ball screw drive, effectively suppressing thermal elongation and higher accuracy and stability
  • The A-axis gear transmission is more rigid and the motor servo system has better stability.
  • Dual-stage anti-backlash technology patent
  • The C-axis adopts torque motor direct drive with better dynamic response and rotation accuracy.

How about our 5 axis CNC Machining Center GMU-600 ?

GMU600 series is a overhead gantry crane 5 axis CNC machining center, and its A axis adopts precise backlash reduction of gear drive, which has higher output torque and stronger torsional rigidityits than torque motor drive. C-axis torque motor direct-drive dynamic response and rotary precision are both excellent.

GMU-600 5 axis CNC Machining Center Advantage:

The new generation of GMU600 5 axis CNC machining center can meet the high-efficiency and flexible processing requirements of precision parts. and it can “fast, stable and accurate “realize precise and efficient processing of precision parts. It is widely used in precision machining fields such as the automobile, industrial equipment, and mold industries.

1, High rigid bed structure

GMU600 overhead gantry crane 5 axis CNC machining center places the three-axis motion on the base. Stay away from the cutting area. The integrated base has high overall rigidity. The cradle turntable is supported on the base, the force flow is short, and the carrying capacity is high. Z axis is high response pressure balance, effectively reduce the dynamic load of the thread, reduce the temperature rise, extend the life of the screw. The Y-axis is supported by four 35mm high-rigidity roller guides for excellent dynamic performance and accuracy retention.

Afming 5 axis CNC Machining Center GMU-600 bed structureCNC machine tool highlights

  • GMU600 adopts crane gantry structure design is stable and reliable
  • Machining table diameter 500mm, maximum loading 800mm
  • X/Y/Z rapid displacement up to 40m/min
  • Maximum cutting feed rate 20m/min
  • X/Y/Z axis high response screw rotating ball screw drive, effectively inhibit thermal elongation, high accuracy and stability.
  • Axis A is DIN5 high precision gear drive, static torque 3500Nm
  • Axis C is DD motor direct drive or gear drive,
  • Standard Heidehan linear grating ruler, X/Y/Z axis positioning accuracy 0.006/0.006/0.005mm, A/C axis standard Heidehan circular grating positioning accuracy 5 Angle seconds
  • Tool measuring device (optional)

 

 

2, The perfect combination of  high rigidity and high dynamic

Precision anti-backlash gear drives GMU600 cradle rotary table A shaft, which has higher output torque and stronger torsional rigidity than conventional torque motor. When the load changes, the stability of electromechanical servo system is better; C axis adopts torque motor direct drive, dynamic response and rotation accuracy are excellent.

 

GTRT gear drive turntable

 

  1. A axis: servo motor + helical gear(two-stage anti-backlash technology patent)
  1. C axis: torque motor(high-speed response)
X/Y/Z stroke: 600/910(including tool change stroke)/450
A/C stroke: ±120°/360°
Distance from table to spindle nose: 120-570mm
Worktable size: Φ500mm
X/Y/Z fast displacement : 40/40/40m/min
Maximum cutting feed rate : 20m/min
Machine size : 5210x3724mm²
Maximum load : 300kg

3, Super Power Motorized Spindle

Configure the 18000rpm AFMING spindle. Fully consider parts processing, mold processing and other special processing conditions, to provide customers with tailor-made spindle solutions, expand the processing range, improve processing efficiency.

Internal cycle cooling: Motor cooling&Bearing cooling

With internal circulation cooling, effectively solve the temperature difference between the inner and outer rings of the bearing, and achieve high rigidity and precision of high-speed operation of the spindle.

Features
  • Low rotor temperature rise: The whole rotor of the main shaft, including the iron core of the motor rotor, is cooled by internal circulation to achieve low temperature rise.
  • The thermal elongation of the spindle is small: The temperature rise of the spindle rotor is low, and the thermal deformation of the material is small.
  • The thermal stability time of the main shaft is short: The internal circulation cooling of the spindle can quickly reach the state of thermal balance
  • Spindle rigidity: Bearing temperature rise is low, the same speed can be applied to larger size bearings and larger preload, improve rigidity
  • Spindle limit speed is high: Bearing temperature rise is low, the same specification bearing can achieve higher speed operation
  • Low bearing temperature rise: When the bearing is cooled, the bearing temperature rise is low and the lubrication life is long
18000rpm electric spindle HSK-A63: Suitable for high finish surface processing

Afming 5 axis CNC Machining Center GMU-600 spindle

 

4, Using finite element analysis and dynamic optimization, engineers greatly improve the performance of the whole machine.

During the design, engineers use FEA for dynamic optimization to achieve the best match of the structure quality, stiffness, and damping of the whole machine, reducing the cross dynamic flexibility between the tool tip and the workpiece, improving the regeneration flutter limit during rough machining, enhancing the cutting amount of rough machining, and achieving the purpose of efficient cutting. At the same time, engineers reduce the relative amplitude between the tool tip and the workpiece, improving the surface finish during processing, decreasing the vibration speed of the tool tip, and reducing tool wear.

 

Afming 5 axis CNC Machining Center GMU-600 FEA data Afming 5 axis CNC Machining Center GMU-600 FEA

  • Dynamic optimization through FEA, effectively improve the anti- vibration of the whole machine
  • Accurately calculate the optimal dynamic rigidity under actual working conditions
  • Improve the natural frequency and cutoff frequency of the feed drive system, effectively reduce the positioning time and the lag of the feed system, and achieve highly responsive dynamic performance and high-speed machining profile accuracy

 

Afming 5 axis CNC Machining Center GMU-600 Application

Application field | + Automotive industry + Civil aviation industry + Industrial equipment + Mold industry

Afming 5 axis CNC Machining Center GMU-600 application

GMU600 Specification

Items Unit GMU-600E GMU-65
System System Heidenhain iTNC 620 Heidenhain iTNC 620
Worktable X/Y/Z axis travel mm 650/950/500(Y axis travel includes tool change travel) 650/950/500(Y axis travel includes tool change travel)
A/C axis travel degree ±120/360  (infinite) ±120/360  (infinite)
Distance from spindle nose to table surface mm 140-640 140-640
Worktable size/max payload Mm φ500 φ630
kg 0°:400
90°:300
300
Spindle Spindle speed /Taper handle rpm 18000/HSK-A63 18000/HSK-A63
Power(S1/S6-40%) kW 30/37.5 30/37.5
Output torque (S1/S6-40%) Nm 72/90 105/130.6
Feed system X/Y/Z axis rapid feed m/min 40/40/30 40/40/30
Cutting feed speed m/min 20 20
A/C axis rapid feed rpm 20/30 20/80
Positioning precision
ISO 10791-4:1998
X/Y/Z mm 0.008/0.008/0.007 0.008/0.008/0.007
A/C ARC” 8/8 8/8
Repeated positioning precision
ISO 10791-4:1998
X/Y/Z mm 0.005/0.005/0.004 0.005/0.005/0.004
A/C ARC” 4/4 4/4
Automatic tool
change system
Tool number pcs 48T 48T
Tool change time(tool-tool) sec 7(may vary per spindle
unclamping)
7(may vary per spindle
unclamping)
Tool max length mm 250 250
Tool max diameter/adjacent no tool mm φ80/中120 φ80/φ120
Tool max weight kg 8 8
Overall size Total height mm 3,450 3,300
Footprint  (length×width) mm² 5100×4200 5100×4200
Net weight Kg about 13,500 about 13,500
Power demand kw 57 57

GMU600 Standard/Optional Configuration

No. Standard configuration
   1 System Heidenhain iTNC 620
   2 sheet metal Capping full enclosure body sheet metal(including water tank)
   3 Spindle HSK-A63-18000RPM AFMING Electric spindle
   4 A/C Cradle turntable GMU600E: Gear rotation structure (imported DIN5 grade grinding gear)
Spindle cooler GMU65: A-axis precision gear drive/C-axis DD direct drive cradle turntable
   5 Spindle cooler Water  cooler(China)
   6 Tool setting instrument Marposs contact
   7 3 axis linear grating HEIDENHAIN
   8 AC axis circular grating HEIDENHAIN
   9 Tool  magazine HSK-A63-48T flat tool magazine
   10 Chip  removal  system Scraper chip conveyor
  11 guide X-axis 35 roller guide,Y-axis 45 roller guide,z-axis 35 Guide
   12 Screw  rod Xaxis  r40x20,Y  axis  r50x20,Z  axis  r40x16
   13 Z-axis  balance  system Air pressure balance system(Japan SMC)
  14 Electric box thermostatic system Constant temperature of air conditioner(Tongfei)
   15 Pneumatic system Japan SMC
  16 Hydraulic station Taiwan 7OCEAN
   17 Automatic lubrication device Grease  type  (Liubian,China)
  18 Cleaning of processing area Air gun and water gun for cleaning
   19 Work light LED light
  20 Warning light Three color warning light
  21 Tool box and anchor screw Tool box and anchor screw
  22 Five axis center correction  package (including 3D probe)Heidenhain
  23 Automatic ceiling components GMU600-Automatic ceiling components
  24 Oil  mist  collector GMU600-QS-750(Qiushan  Machinery)
  25  Safety  door  lock
No Otional configuration
1 System Heidenhain iTNC 640
2 Worktable size 630mm
3 HSKA63-60T tool magazine GMU600-230000
4 Hexagon laser tool setter GMU600-180001
5 Blum laser tool setter GMU600-180000
6 CTS 30bar spindle center water outlet
7 CTS 50bar spindle center water outlet
8 CTS 70bar spindle center water outlet
9 Automatic door
10 Workbench ol pressure tooling port pipeline components
(4 oil lines,1 airtight)
Pipeline components of worktable oil pressure tooling port
11 Zero point positioning component of the turntable
(3-way oil,2-way gas with airtightness)
Zero point positioning component of turntable
12 Paper tape filtering component Paper tape filtering component

Machine Layout diagram

Machining interference pattern

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